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Glossary of Plastic Injection Molding Terms
Glossary of Plastic Injection Molding Terms
Abrasion Resistance: The ability of a material to withstand mechanical actions such as rubbing, scraping, or erosion, that tend progressively to remove material from its surface.
Acceptable runner/cavity ratio: runner systems designed for high pressure drops to minimize material usage and increase frictional heating in the runner.
Additive: A substance compounded into a resin to enhance or improve certain characteristics.
Adhesive Assembly: The process of joining two or more plastic parts by means of an adhesive.
Aging: The process of, or the results of, exposure of plastics to natural or artificial environmental conditions for a prolonged period of time.
Air Burn: A patch or streak of brown or black material on the component caused by air or gases that have not been properly vented from the mold and have caused the material to overheat and burn.
Alloy: A term used in the plastics industry to denote blends of polymers or copolymers with other polymers or elastomers. - i.e. ABS/Polycarbonate.
Ambient Temperature: The temperature of a medium surrounding an object. The term is often used to denote prevailing room temperature.
Amorphous: Devoid of crystallinity or stratification. Most plastics are amorphous at processing temperatures. Material assumes more random molecular structure when cooling.
Anisotropy: The tendency of a material to react differently to stresses applied in different directions.
Annealing: The process of relieving internal stresses of molded plastic articles by heating to a predetermined temperature, maintaining this temperature for a predetermined length of time, and slowly cooling the articles.
ANSI: Abbreviation for American National Standards Institute.
Antioxidant: Additive used to reduce degradation from oxygen attack at normal or elevated
temperatures. Sources such as heat, age, chemicals, and/or stress may accelerate oxygen attack. Antiozonants: These additives are used to prevent the negative effects of ozone on the resin materials.
Antistatic Agent: Additive used to improve the electrical conductivity of the plastic part so that any charge can readily go to ground and not remain in the part.
Application: The act of applying or putting to use. What the molded plastic article will be in its final form.
Artificially balanced runner system: balancing a runner system by adjusting the pressure drop of a long large diameter runner against a short small diameter runner. Since pressure drop over the small diameter runner will be much more affected by heat loss than the large diameter runner, an artificially balanced runner system will work with a set range of molding conditions. The width of this range of molding conditions determines the stability of the molding.
Ash Content: The solid residue remaining after a substance has been incinerated or heated to a temperature sufficient to drive off all combustible or volatile substances.
Aspect Ratio: Ratio of total flow length to average wall thickness. Assembly: The process of joining parts by any of several methods.
A-stage: This is a very early stage in the reaction of certain thermosetting resins where the molecular weight is low and the resin is still soluble in some liquids and still fusible.
ASTM: Abbreviation for American Society for Testing and Materials.
Back Pressure: The resistance of the molten plastic material to forward flow. In molding, back pressure increases the temperature of the melt, and contributes to better mixing of colors and homogeneity of the material. However, as back pressure increases, so does cycle time.
Backflow: molten resin flows back out of the mold, returning to the runners.
Backing Plate: A plate used as a support for the mold cavity block, guide pins, bushings, etc.
Balanced Runner: A runner system designed to place all cavities at the same distance from the sprue.
Barrel: The section of a molding machine that contains the feed screw, also the section where resin heating and mixing occurs.
Binder: A resin or other material used to hold particles together. The binder is the continuous phase in a reinforced plastic, which provides mechanical strength or ensures uniform consistency, solidification, or adhesion to a surface coating. Typical binder materials include resin, glue, gum and casein.
Biocides & Fungicides: Additives that are used to inhibit the growth and colonization of fungus, bacteria, and other pests.
Black Specks: A specific kind of inclusion/contamination often associated with heat-degraded materials. Blast Finishing: The process of removing flash from molded objects and/or dulling their surfaces, by
impinging upon them with sufficient force to remove the flash.
Blister: An imperfection on the surface of a plastic article caused by a pocket of air or gas beneath the surface.
Blocking & Anticaking Agents: These additives are used to prevent the adhesion and agglomeration of ingredients within a resin compound.
Bloom (also know as Migration): An undesirable cloudy effect or whitish powdery deposit on the surface of a plastic article or to the surrounding environment caused by the exudation of an ingredient such as a lubricant, stabilizer pigment, plasticizer, or other non-bonded component.
Blow Molding: Method of fabrication in which a warm plastic hollow tube is placed between the two halves of a mold cavity and forced to assume the shape of that mold cavity by use of internal pressure. This process forms hollow articles such as bottles, tanks, etc.
Blowing & Foaming Agents: Additives for plastics or rubbers that generate inert gases within the resin matrix when heated. The resulting part construction will contain a cellular structure.
Blushing: The tendency of a plastic article to turn white or chalky in areas that are highly stressed. Boss: A raised feature of a molded part designed to add strength, facilitate alignment during assembly or
for attachment to another part.
Branching: The modification of the molecular structure of a polymer derived from the growth of a new polymer chain from an active site on an established chain, in a direction different from that of the original chain.
Breakdown Voltage: The voltage required, under specific conditions, to cause failure of an insulation material. See Dielectric Strength.
Brighteners: Are used to add smoother or brighter coatings or finishes.
Brittle Temperature: A measure for judging the relative merits of materials for low temperature flexing or
impact - i.e., the temperature at which materials rupture by impact under specified conditions. Broken Mold Marks: Part surface defects caused by mold damage.
B-stage: This describes an intermediate stage of a thermoset resin reaction where the material will soften when heated and swells in the presence of certain liquids, but may not completely fuse or dissolve. The resin is usually supplied in this uncured state.
Bubbles: Air or gas pockets that have formed in the material of the component. Bubbles may vary in size. Bulk Density: A measurement of mass per unit volume of materials (such as powders) that describes the
effects of the particle packing density.
Bulk Factor: The ratio of the volume of any given mass of loose plastic material to the volume of the same mass of the material after molding.
Bulk-molding compounds (BMC): Bulk-molding compounds are used as a premix in composite manufacturing. A BMC consists of a mixture of resin, reinforcements, inert fillers, and other additives which form a puttylike preformed shape, rope or sheet.
Burned: Showing evidence of excessive heating during processing or use of a plastic, as evidenced by blistering, discoloration, distortion or destruction of the surface.
Casting: The process of forming solid or hollow articles from fluid plastic mixtures or resins by pouring or injecting the fluid into a mold or against a substrate with little or no pressure, followed by solidification and removal of the formed object.
Cavity: A depression, or a set of matching depressions, in a plastics-forming mold which forms the outer surfaces of the molded articles.
Charge: The amount of material used to load a mold at one time or during one cycle. Charge: The measurement or weight of material necessary to fill a mold during one cycle.
Charpy Impact Test: A destructive test of impact resistance, consisting of placing a test coupon in a horizontal position between two supports, then applying a blow of known magnitude. If the specimen does not break, a new specimen is put in position and the magnitude is increased until the specimen breaks.
Chopped Strand: A type of fiber reinforcement consisting of strands of individual glass fibers which have been chopped into short pieces.
Clamp: The part of an injection molding machine incorporating the platens that provides the force necessary to hold the mold closed during injection of the molten resin and open the mold to eject the molded part.
Clamping Area: The largest rated molding area an injection press can hold closed under full molding pressure.
Clamping Force: The force applied to the mold to keep it closed, in opposition to the fluid pressure of the compressed molding material within the mold cavity and the runner system.
Clamping Plate: A plate fitted to a mold and used to fasten the mold to a platen.
Clamping Pressure: The pressure applied to the mold to keep it closed during the molding cycle. Clarifiers: Additive used in resins to improve transparency or translucency.
Closed-loop Control: System for monitoring and automatically adjusting injection molding process conditions such as temperature, pressure and time. The automatic changes keep part production within preset tolerances.
Coefficient of Thermal Expansion (CTE): The change in length of a material for a unit change in temperature, per unit of length.
Co-Injection: Simultaneous or near simultaneous injection of multiple materials.
Cold Flow Lines: Imperfections within the part wall due to thickening or solidification of resin prior to full
Cold Molding: The process of compression molding involving shaping an unheated compound in a mold under pressure then heating the article to cure it.
Color Concentrate (also know as Colorant, Pigment): A plastic compound which contains a high percentage of pigment, to be blended in appropriate amounts with the base resin so that the correct final color is achieved.
Colorant (also know as Color Concentrate, Pigment): A plastic compound which contains a high percentage of pigment, to be blended in appropriate amounts with the base resin so that the correct final color is achieved.
Composite: A structural non-homogenous material consisting of a combination of materials. Typically, one of the materials is a strengthening agent, the other being a thermoset or thermoplastic resin.
Compound: A mixture of resin(s) and additives usually formed in a separate machine downstream forn the primary reactor.
Compounding: The process required to mix polymer(s) with all of the additives that are necessary to provide the end user with a finished grade with suitable properties.
Compression Molding: A method of molding in which the molding material, generally preheated, is placed in an open heated mold cavity, the mold is closed with a top force, pressure is applied to force the material into contact with all mold areas.
Compressive Strength: The ability of a material to sustain a force in a direction opposite of tension.
Conditioning: Subjecting a material to standard environmental and/or a non-standard stress state prior to testing or use.
Constant pressure gradient: pressure drop per unit length. The constant pressure gradient principle says that the most efficient filling pattern is when the pressure gradient is constant along the flow path.
Continuous Service Temperature: The highest temperature at which a material can perform reliably in long term application - as defined by the manufacturer.
Controlled frictional heating: runners designed to deliver a higher melt temperature to the cavity. This results in lower stress levels in the part without causing material degradation due to long exposure to elevated temperatures in the barrel.
Conversions (Commonly Used in Injection Molding)
KPa x 0.145 = psi
MPa x 145 = psi
°C x 1.8 + 32 = °F
Liters/min x 0.2642 = Gal/min Inches x 25.4 = mm
Flow rate = ((# of cavities) x (volume per cavity))/(injection time)
Cooling Channels: Channels located within the body of a mold through which a cooling medium is circulated to control the mold surface temperature.
Cooling time: the elapsed time required for the melt to reach its Vicat softening temperature. Copolymer: The chemical reaction of two different monomers with each other, result in a unique new
Core: A protrusion, or set of matching protrusions, in a plastics forming mold which forms the inner surfaces of the molded articles.
Corona Treatment: Impingement of AC power on a component to bombard with free radicals thus improving the ability to bond to a surface.
Corrosion Resistance: A broad term applying to the ability of plastics to resist degradation in many environments, usually die to oxidation.
Corrosion Resistance: A broad term applying to the ability of plastics to resist many environments. Coupling Agents: A material that is used to form a chemical bridge between the resin and an additive
such as glass fiber or mineral fiber. By acting as an interface, bonding is enhanced. Crack/Splits/Chips: A physical separation or tearing of the part.
Crazing: Defect in plastics articles characterized by distinct surface cracks or minute frost-like internal cracks, resulting from stresses within the article which exceed the tensile strength of the plastic.
Creep: Due to its viscoelastic nature, a plastic subjected to a load for a period of time tends to deform more than it would from the same load released immediately after application, and the degree of this deformation is dependent of the load duration.
Cross-linking: The formation of chemical links between the molecular chains in polymers. This process can be achieved by chemical reaction, vulcanization, and electron bombardment.
Cryogenic Processes: Reduction of parts to very low temperatures usually associated with liquid nitrogen. Commonly used to create assemblies or to deflash or degate a part.
Crystal: A homogeneous solid having an orderly and repetitive three-dimensional arrangement of its atoms.
Crystallinity: A state of molecular structure in some resins attributed to the existence of solid crystals with a definite geometric form, Such structures are characterized by uniformity and compactness.
CSA: Abbreviation for the Canadian Standards Association.
C-stage: This term describes the final stage of the reaction where a thermoset material is relatively
insoluble and infusible.
Cure Cycle: The time periods at defined conditions to which a reacting thermosetting material is processed to reach a desired property level.
Cure: The process of changing properties of polymer into a more stable and usable condition. This is accomplished by the use of heat, radiation, or reaction with chemical additives.
Custom Molder: A firm specializing in the molding of items or components to the specifications of another firm which handles the sale of distribution of the item, or incorporates the custom molded components in one of its own products.
Cycle Time: The time required by an injection molding system to mold a part and return to its original position/state.
Cycle: complete, repeating sequence of operations for injection molding a part. Damping: The effect on a mass that causes decreasing amplitude.
Deflection Temperature: The measurement of temperature at which a specimen deflects to a set point under a defined load.
Degassing: The momentary opening and closing of a mold during the early stages of the cycle to permit the escape of air or gas from the heated compound.
Degradation: A deleterious change in the chemical structure, physical properties or appearance of a plastic caused by exposure to heat, light, oxygen, weathering or other external influence.
Delamination: When the surface of a finished part separates. Strata or fish-scale-type appearance may be visible where the layers may be separated.
Density: Mass per unit volume of a substance.
Design Review: A review of a blueprint, of an application, to be molded in a plastic material, with
recommendations given for design, material, processing, tooling.
Diaphragm Gate: Used in symmetrical cavity filling to reduce weld-line formations and improve filling rates.
Dielectric Strength: The voltage that an insulating material can withstand before dielectric breakdown occurs.
Differential Cooling: occurs when one area of the part cools at a different rate or when the mold surfaces are at different temperatures. Warping can result from differential cooling.
Dimensional Stability: Retention of the precise shape of the part.
Direct Gate: A sprue that feeds directly into the mold cavity.
Discoloration: Any change from the designated color of the material or component.
Dispersion Aids: Flow alteration components placed at the entry point of an additive to aid in mixing or dispersing actions of a compounding process.
Dominant Flow Path: At the juncture of two confronting flows the dominant flow will reverse the direction of the other.
Draft: A Slight taper in a mold wall designed to facilitate removal of the molded object from the mold. Drag Marks: A form of deep scratch or scratches on the surface of the component usually caused by the
ejection of the part.
Drooling: The extrudation or leakage of molten resin from nozzle or nozzle sprue bushing area while filling or shooting the mold.
Drying: The removal of moisture from the resin pellets by exposure to certain time and temperature. All Hydroscopic Material must be dried prior to molding.
Durometer: An instrument used for measuring the hardness of a material.
Dwell: A pause in the applied pressure to a mold during the injection cycle just before the mold is
completely closed. This dwell allows any gases formed or present to escape from the molding material.
Edge gate: entrance to the part from the runner located on the parting line.
Ejection Pin Marks: A residual mark on the part caused by the profile of the ejection pin.
Ejection Pin: A rod, pin or sleeve that pushes a molded part off of a core or out of a cavity of a mold.
Ejector Return Pins: Projections that push the ejector assembly back as the mold closes. Also called surface pins or return pins.
Ejector Rod: A bar that actuates the ejector assembly when the mold opens.
Elastic Memory: A characteristic of certain plastics evidenced by their tendency to revert to a previously
existing shape or dimension.
Elasticity: The ability of a material to quickly recover its original dimensions after removal of a load that has caused deformation.
Elastomer: A rubber-like material which at room temperature can be stretched repeatedly to at least twice its original length and, upon immediate release of the stress, will return with force to its approximate original length.
Element: a triangle defined by at least three nodes, creating the basis for the finite element analysis.
Elongation, Break: The increase in distance between two gauge marks at the break point divided by the original distance between the marks. A zero value in the field indicates that it measured less than one.
Elongation, Yield: The increase in distance between two gauge marks at a yield point divided by the original distance between the marks. A zero value indicates that it measured less than one.
Engineering Plastics: A broad term covering plastics, with or without fillers or reinforcements, which have improved mechanical, chemical and thermal properties over commodity grades of resins.
Extender: A filler material added to a plastic compound used to reduce the amount of resin required per unit value.
Extrudate: The product or material delivered from an extruder, for example, film, pipe profiles. Extrusion: The process of forming continuous shapes by forcing a molten plastic material through a die.
Fabricating: The manufacture of plastic products by appropriate operations. This includes plastics formed into molded parts, rods, tubes, sheeting, extrusion and other forms by methods including punching, cutting, drilling, tapping, fastening or by using other mechanical devices.
Family mold: A mold that produces non-identical parts simultaneously from multiple cavities.
Fan Gate: A gate used to help reduce stress concentrations in the gate area by spreading the opening
over a wider area. Less warping of parts can usually be expected by the use of this type of gate.
Fatigue Strength: The maximum cyclic stress a material can withstand for a given number of cycles before failure occurs.
Fill pattern: the contours of the advance of the material as the cavity fills. (See flow pattern)
Fill pressure: the pressure required to fill the cavity.
Fill Time (also known as Injection): Time required to fill the cavity or mold.
Fill: The packing of the cavity or cavities of the mold as required to give a complete part or parts that are free of flash and porosity.
Filler: A relatively inert substance added to a plastic compound to reduce its cost and/or to improve physical properties, particularly hardness, stiffness and impact strength.
Fines: In the classification of powdered or granular materials such as molding compounds according to particle size, fines are the portion of the material composed of particles which are smaller than a specified size.
Finish: The surface texture and appearance of a finished article.
Finite element analysis: the solution of simultaneous equations for each element with resulting
pressure, temperature and elapsed time at each node.
Flame Retardant: Having the ability to resist combustion (A flame retardant plastic is considered to be one that will not continue to burn or glow after the source of ignition has been removed.)
Flash Gate: Wide gate extending from a runner which runs parallel to an edge of a molded part along the parting line of a mold.
Flash: Any excess material that is formed with and attached to the component along a seam or mold parting line.
Flexural Modulus: The ratio, within the elastic limit, of the applied stress on a test specimen in flexure to the corresponding strain in the outermost elements of the specimen.
Flexural Strength, Yield: The measure of resistance of the material to fracture during bending.
Flexural Strength: The maximum stress in the outer fiber at the moment of crack or break. In the case of
plastics, this value is usually higher than the tensile strength.
Flow Balancing: modifying flow paths, particularly runner sections, so that all flow paths within a mold fill in equal time with equal pressure.
Flow Leader: local increase in thickness to encourage flow in a particular direction.
Flow Marks: Wavy surface appearances on a molded part caused by improper flow of the melt into the
Flow Pattern: The contour the melt takes sequentially as it fills the cavity.
Flow Rate: the volume of material passing a fixed point per unit time.
Foaming Agent: Any substance which alone or in combination with other substances is capable of producing a cellular structure in a plastic mass.
Fracture: The separation of a body, usually characterized as either brittle or ductile.
Freeze off: the temperature of the material is reduced to the point that it blocks an area it would fill if it
Frictional heating: heat generated by the friction of the chains of molecules slipping past each other or over a surface.
Gate Blush: A blemish or disturbance in the gate area of an injection molded article.
Gate Trim: Remnant of plastic left over from cutting the component from the runner or sprue, usually to
be cut flush with the edge of the component.
Gate: The channel through which the molten resin flows from the runner into the cavity.
Glass Fibers: A family of reinforcing materials for reinforced plastics based on single filaments of glass.
Glass transition: change in an amorphous polymer from viscous to hard and relatively brittle.
Hardener: A substance or mixture of substance added to a material to increase or control the curing reaction by taking part in it.
Hardness: The resistance of a material to compression, indentation and scratching.
Haze: The cloudy appearance of a material caused by light scattered from within the specimen or from its
Heat Stabilizers: These additives increase the ability of the material to withstand the negative effects of heat exposure. They are used to increase the overall service temperature of the material.
Hesitation effect: occurs in parts of varied thicknesses. The flow moves preferentially into a thicker area causing an adjacent thin area to freeze off while the thicker area fills. Gates should be positioned as far as possible from where the flow divides into thick and thin flow paths.
Homopolymer: Plastic that results from the polymerization of a single monomer.
Hopper Dryers: Auxiliary equipment that removes moisture from resin pellets.
Hopper Loader: Auxiliary equipment for automatically loading resin pellets into machine hopper.
Hot-Runner Mold (also known as Insulated Runner or Runnerless Molding): See hot-runner mold.A mold in which the runners are insulated from the chilled cavities and are kept hot. Hot-runner molds make parts that have no scrap.
Hygroscopic: readily absorbs moisture.
Impact Modifiers: Additive used to enhance the material's ability to withstand the force of impact.
Impact Resistance: The resistance of plastic articles to fracture under stresses applied at high speeds.
Impact Strength: The ability of a material to withstand shock loading.
Injection (also known as Fill Time): Time required to fill the cavity or mold.
Injection Blow Molding: Blow molding process by which the plastic parison to be blown is formed by injection molding.
Injection Molding Pressure: The pressure applied to the cross-sectional area of the molding cylinder.
Injection Molding: The method of forming objects from granular or powdered plastics, most often of the thermoplastic type, in which the materials is fed from a hopper to a heated chamber in which it is softened, after which a ram or screw forces the material into a mold. Pressure is maintained until the mass has hardened sufficiently for removal from the mold.
Injection Pressure: The pressure on the face of the injection screw or ram when injecting material into the mold, usually expressed in PSI.
Insert Molding: Insert molding is the process of molding plastic around preformed metal inserts. This process is compatible with both thermoplastic and thermoset materials.
Insert: a removable part of the mold imparting increased resistance to wear, heat transferability, or changeable part shape to that area of the mold.
Insulated Runner (also known as Hot-Runner Mold or Runnerless Molding): A mold in which the runners are insulated from the chilled cavities and are kept hot. Hot-runner molds make parts that have no scrap.
Isobar: a line of equal pressure. Any point along an isobar sees the same cavity pressure as any other point along the same isobar.
Isochrone: a line of equal time. Any point along an isochrone is filled at the same time as any other point along the same isochrone.
Isotherm: a line of equal temperature. Any point along an isotherm is at the same temperature as any other point along the same isotherm.
Izod Impact Strength: A measure of impact strength determined by the difference in energy of a swinging pendulum before and after it breaks a notched specimen held vertically as a cantilever beam.
Izod Impact Test: Test to determine impact strength of a sample by holding a sample bar at one end and broken by striking. Sample specimen can be either notched or unnotched.
Izod, Notched, LT: The energy required to break specimens in which there is a v-notch to create an initial stress point but measured at low temperature (minus 40°C).
Izod, Notched, RT: The energy required to break specimens in which there is a v-notched to create an initial stress point.
Jetting: A turbulent flow in the melt caused by an undersized gate or where a thin section rapidly becomes thicker.
Jig: A tool for holding parts of an assembly during the manufacturing process.
K-Factor: A term sometimes used for thermal insulation value or coefficient of thermal conductivity.
Knit Lines: Where melted material flows together to form a line or lines that may cause weakening or breaking of the component.
Knockout Pin: A pin that ejects a molded article from the mold.
Land (Gate Area): Gate dimension parallel to the direction of melt flow.
Land Area: The area of surfaces of a mold which contact each other when the mold is closed.
Light, UV Stabilizers & Absorbers: These additives increase the ability of the material to withstand the negative effects of light and UV exposure, thus increasing the service life of the material.
Linear Mold Shrinkage: The difference between the size of the part and the size of the mold cavity. Values given are often the average of a range.
Linear Thermal Expansion: The fractional change in length of a material for a unit change in temperature.
Liquid Injection Molding (LIM): The process that involves an integrated system for proportioning, mixing, and dispensing two component liquid resin formulations and directly injecting the resultant mix into a mold which is clamped under pressure.
Low Temperature Flexibility: The ability of a plastic to be bent without fracture at reduced temperatures. Lubricant: Internal lubricants, without affecting the fusion properties of a compound, promotes resin flow.
External lubricants promote release from metals which aids in the smooth flow of melt over die surfaces.
Machine Shot Capacity: Refers to the maximum volume of thermoplastic resin which can be displaced or injected by the injection ram in a single stroke.
Mar Resistance: The resistance of glossy plastic surfaces to abrasive action.
Masterbatch: A concentration of a substance (an additive, pigment, filler, etc.) in a base polymer.
Material Safety Data Sheets: Documentation regarding the toxicity or hazards associated with contact with some substances. The manufacturer of the plastic prepares these data sheets.
Mechanical Property: Properties of plastics which are classified as mechanical include abrasion resistance, creep, ductility, friction resistance, elasticity hardness, impact resistance, stiffness and strength.
Melt Flow Rate: A measure of the molten viscosity of a polymer determined by the weight of polymer extruded through an orifice under specified conditions of pressure and temperature. Particular conditions are dependent upon the type of polymer being tested.
Melt Flow: Rate of extrusion of molten resin through a die of specified length and diameter. The conditions of the test (e.g. temperature and load) should be given. Frequently, however, the manufacturer's data lists only the value, not the condition as well.
Melt Index: The amount of a thermoplastic resin, measured in grams, which can be forced through a specified orifice within ten minutes when subjected to a specified force. (ASTM D-1238)
Melt Strength: The strength of the plastic while in the molten state. This is a pertinent factor in extrusion, blow molding and drawing of molten resin from a die.
Memory: The tendency of a plastic article to revert in dimension to a size previously existing at some stage in its manufacture.
Metallizing: A term covering all processes by which plastics are coated with metal.
Migration (also know as Bloom): An undesirable cloudy effect or whitish powdery deposit on the surface of a plastic article caused by the exudation of a compounding ingredient such as a lubricant, stabilizer pigment, plasticizer, etc.
Mineral Reinforcements: Inorganic substances used as filler for plastics. Some common examples are: clay, mica, talc.
Minimum Specifications: The minimum values, usually of mechanical properties, that a compound must meet by Quality Assurance prior to shipment.
Modulus in Compression: The ratio of compressive stress to strain within elastic limits of the material.
Modulus in Flexure: The ratio of the flexure stress to strain, within elastic limits of the material.
Modulus in Shear: The ratio of shear stress to strain within elastic limits of the material.
Modulus of Elasticity: The ratio of stress to corresponding strain below the proportional limit of a material in tensile testing.
Modulus of Resilience: The energy that can be absorbed per unit volume without creating a permanent distortion.
Modulus: Derived from the Latin world meaning "small measure", modulus is the ratio of stress to strain in the linear region of the s-e curve.
Moisture Absorption: The pick-up of moisture from the environment by a material.
Mold (n): A hollow form or matrix into which a plastic material is placed and which imparts to the material
its final shape as a finished article.
Mold (v): To impart shape to a plastic mass by means of a confining cavity or matrix.
Mold Changer: An automated device for removing one mold from a machine and replacing it with another mold.
Mold Frame: A series of steel plates which contain mold components, including cavities, cores, runner system, cooling system, ejection system, etc.
Mold Release Problems: Excess use of mold release may leave parts oily and weaken the material. Mold Release: In injection molding, a lubricant used to coat the surface of the mold to enhance ejection
of the molded article or prevent it from sticking to the tool.
Mold Temperature: the temperature at which the mold is maintained. Often the most important benefit of raising mold temperature is that it allows a slower injection rate without the plastic getting too cold.
Moldability: The characteristics of being easy to mold without rupturing or developing flaws due o movement of the polymer during gelation.
Molding Cycle: The period of time occupied by the complete sequence of operations on a molding press requisite for the production of one set of molded articles.
Molding Pressure: The pressure applied to the ram of an injection machine or press to force the softened plastic completely to fill the mold cavities.
Molding sensitivity: the variability of the pressure to fill the cavity and temperature of the melt at the part as influenced by changes in injection time and barrel melt temperature.
Molding window: the range of molding conditions under which a part can be successfully molded. Mold-Temperature-Control Unit: Auxiliary equipment used to control mold temperature. Some units can
both heat and cool the mold. Others, called chillers, only cool the mold.
Molecular Weight: The sum of the atomic weights of all atoms in a molecule. Especially in plastics an average molecular weight is reported.
Molecule: The smallest unit quantity of matter which can exist by itself and retain all of the properties of the original substance.
Monomer: A relatively simple molecular structure, usually containing carbon and of low molecular weight, which can react to form a polymer by combination with itself or with other molecules and energy.
Moving Platen: The platen of an injection molding machine that is moved by a hydraulic ram or mechanical toggle.
Multi-Cavity Mold: A mold having two or more impressions for forming finished items in one machine cycle.
Multidirectional flow: flow direction changes during filling resulting in orientation in different directions which can cause flow marks, stresses and warping.
Multiple cavity mold: produces more that one identical part with each cycle.
Multi-Shot Molding: The injection of two-or-three materials, in sequence, into a single mold during a single molding cycle. The injection molding machine is equipped with two-or-three plasticators. (See also co-injection)
Naturally balanced runner system: each succession of runner is identical to the runners in the same succession in all other flows in the mold.
Nest Plate: A retainer plate in the mold with a depressed area for cavity blocks.
Non-Fill (also known as Short Shot): Failure to completely fill the mold or cavities of the mold. Edges
may appear melted.
Non-Return Valve: Screw tip that allows for material to flow in one direction and closes to prevent back flow and inject material into the mold (check valve).
Notch Sensitivity: The extent to which the sensitivity of a material to fracture is increased by the presence of a surface notch or sudden change in section.
Nozzle : hollow metal hose screwed into the extrusion end of the heating cylinder of an injection machine designed to form a seal under pressure between the cylinder and the mold.
Nucleating Agent: Additive used in a polymer to increase crystallization rate by providing additional sites for crystal growth (i.e. Talc). This results in faster cycle time.
Odorants & Deodorants: Odorants are used to add odor to materials, usually for safety reasons. Opaque: Not able to transmit light.
Orange Peel: A surface finish on a molded part that is rough and splotchy. Usually caused by moisture in the mold cavity or poor heat transfer properties.
Orientation: the arrangement of the molecules of the melt. If the molecules are orientated, they are aligned with each other; if non-orientated they are not in alignment. In general, orientated material shrinks more than non-orientated material.
Over Molding: A process in which a mold cavity is first partially filled with one plastic and then a second
shot is injected to encapsulate the first shot.
Overpack: melt will fill the easiest flow path first and will continue to pack this area while material reaches the other areas. This is a cause of warping created by unbalanced flow.
Oxygen Index: A flammability test based on the principle that a certain volumetric concentration of oxygen is necessary to maintain combustion of a specimen after it has been ignited.
Packing: The filling of the mold cavity or cavities as full as possible without causing undue stress on the molds or causing flash to appear on the finished parts. Over- or under-packing results in less than optimum fill.
Part Picker: An auxiliary unit usually mounted on fixed platen, which reaches into the open mold to grab parts and remove them prior to next molding cycle. Also called a robot, the device is used when you do not want to drop parts from mold upon ejection.
Partially-balanced runner system: composed of both naturally and artificially balanced runners. Parting line: mark on the part indicating where the two halves of the mold met in closing. Peeling: An open blister.
Pellets: Tablets or granules of uniform size, consisting of resins or mixtures of resins with compounding additives which have been prepared for molding operations by extrusion and chopping into short segments.
Photodegradation: Degradation of plastics due to the action of light.
Pigment (also know as Colorant, Color Concentrate): A plastic compound which contains a high percentage of pigment, to be blended in appropriate amounts with the base resin so that the correct final color is achieved.
Pinpoint Gate: A restricted gate of 0.030 in or less in diameter, this gate is common on hot-runner molds.
Piston: See ram.
Pit: An imperfection, a small crater in the surface of the plastic.
Plastic Deformation: A change in dimensions of an object under load that is not recovered when the load is removed.
Plastic: A material that contains as an essential ingredient one or more organic polymeric substances of large molecular weight, is solid in its finished state, and, at some stage in its manufacture or processing into finished articles, can be shaped by flow.
Plasticity: The ability of a material to withstand continuous and permanent deformation by stresses exceeding the yield value of the material without rupture.