Top Lubricants Every Injection Molding Facility Should Use

🏭 Why Lubrication Is Essential in Injection Molding

Injection molding is a cornerstone process in plastic manufacturing, used across industries like medical devices, electronics, and automotive. These machines run under high pressure, heat, and repetitive motion , making reliable lubrication a non-negotiable part of smooth operations.

Improper lubrication leads to increased wear, overheating, production delays, and expensive repairs.

🔧 Which Parts of Injection Molding Machines Need Lubrication?

  1. Hydraulic Systems
    The hydraulic system powers the clamping, injection, and ejection processes. It must be protected with a high-quality anti-wear hydraulic oil that can withstand high pressures and maintain stability over long operating hours.

  2. Heated Oil Circulation Units
    Many molding machines use oil-based temperature control systems. Heat transfer oil is crucial here to keep molds at optimal temperatures without breakdown or fluid degradation.

  3. Slideways and Moving Components
    If your machine uses guide rails or slides for mold movement, low-friction oils help reduce wear and ensure consistent motion during each cycle.

✅ Recommended Types of Lubricants for Injection Molding Machines

🛢 Anti-Wear Hydraulic Oil (ISO VG 46 or VG 68)

Ideal for powering hydraulic actuators and clamping units. Look for oils with:

  • High thermal and oxidation stability.

  • Strong anti-wear additives.

  • Rust and corrosion protection.

Best used in:

  • Hydraulic injection units.

  • Clamping systems.

  • Machines operating continuously.

🌡 Heat Transfer Oil (High Temp, Non-Conductive)

Used in closed-loop systems for mold heating and cooling. The right heat transfer oil should:

  • Operate effectively up to 290°C (554°F)

  • Resist oxidation and sludge buildup.

  • Deliver thermal stability under constant use.

Best used in:

  • Mold temperature control units.

  • Thermal fluid heaters in molding systems.

⚙️ Extreme Pressure Gear Oil (AGMA 4 or 5)

Some auxiliary systems may use gearboxes or mechanical drives. EP gear oils provide:

  • Load-carrying performance.

  • Shock-load protection.

  • Resistance to pitting and scoring.

Best used in:

  • Extruder drives.

  • Mold movement gears.

  • Chain drives or lifting systems.

🧰 Pro Tip: Build a Maintenance Schedule

Even the best oil won’t help if it’s applied late or inconsistently. Set a maintenance routine to check:

  • Oil levels weekly.

  • Filter cleanliness monthly.

  • Fluid quality quarterly (or as needed).

This extends equipment life, improves mold quality, and reduces emergency downtime.

Injection molding machines are a major investment, and keeping them lubricated with the right fluids protects your output, your tools, and your bottom line.

Whether you're running 24/7 production or a smaller-scale operation, choosing the right hydraulic oil, heat transfer oil, and gear oil is critical to staying efficient, safe, and cost-effective.